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Monday 13 April 2015

INSPECTION TEST PLAN DRIVEN REINFORCED CONCRETE PILE (CIVIL WORK)


This page is a record of all revisions of this document. All previous issues are hereby superseded and are to be destroyed.

REV
DATE
DESCRIPTION
PRPD

CHKD


REVD


APPRD

COMPANY








































B
19 Feb 2014
For Review & Comment




A
08 Feb 2014
For Review & Comment




SIGNED (Initials)





                                                           


QA Review (PQM) Sign: ___________________    Date: ________________

               NOTES:

a)   Revision bar (vertical line) shall be placed in the right hand margin to indicate where the change has been made.

b)   PRPD = Prepared by, CHKD = Checked by, REVD = Reviewed by
      APPRD = Approved by

c)   In case of conflict between any requirements stipulated in this document with the contractual requirements, the contractual requirements shall prevail.






REVISION LOG
REV. No.
REV. DATE
REVISION DESCRIPTION
A
10-Feb-14
First Issue
B
19-Feb-14
Revised attachments 1-5, item 1.5,2.1-2.3,3.3














































TABLE OF CONTENTS

Section            Description

0.1        Inspection Categories

0.2        Notice(Request) of Inspection

1.0                              Pre-Activity Check

2.0                              Driven of Pile

3.0                              Testing

4.0                              Attachments

Attachment 1 – ITR-QGI–001 REQUEST FOR INSPECTION/TEST       

Attachment 2 – ITR-QCI–001 INSPECTION AND TEST REPORT FOR SURVEY

Attachment 3 – ITR-QCI–005 SET PAPER

Attachment 4 – ITR-QCI–006 DRIVEN PILE RECORD

Attachment 5 – ITR-QCI–007 LOAD TEST RECORD

0.1      Inspection Categories

The following inspection categories shall be used to identify the extent of inspection for each inspection activity within the ITP

I      Inspection items:
       It is the primary responsibility of Subcontractor and/or CONTRACTOR’s Quality Department to carry out the necessary inspection and test to assure conformance to the Contract requirements, drawings, specification and related codes and standards.

S     Surveillance
Monitor the status of work and materials and analyses of records on a periodical basis to ensure that specified requirements are being fulfilled. 
W    Witness
As mandatory items of inspection, examination, or test this stage shall be notified in advance by the Subcontractor or CONTRACTOR’s construction department and shall be performed under witness of the relevant Inspection Authority. However, work may proceed if the relevant authority is not available at the required time.
H    HOLD
Hold point (H) means a point, designated by prior stated agreement in the inspection and test plan(s), at which the performance of an activity must be stopped and put an hold until specified actions are completed.
R     Review
         Review results of inspection, examination or test.

0.2  Notice (Request) of Inspection

The Subcontractor shall submit to CONTRACTOR a ‘Notice of Inspection Request one (1) day before the inspection is to be carried out. The request shall contain information as follows:
·         Inspection item(s).
·         Responsibility Category. (as defined within the ITP)
·         Date, place and time of inspection.
·         Requirement for third party inspection (if any).
·         Any other relevant information.

The Subcontractor may proceed with the inspection activity at the specified time without the presence of CONTRACTOR or COMPANY for witness inspection unless a delay has been previously advised and agreed by either party.
·         The Notice of Inspection shall be sequentially numbered by the subcontractor in accordance with   SUT1-Z05-Q 00-4-001 ‘Numbering Procedure for Site Quality Documents’.


No.
Activity and Characteristic to be Checked
Reference Documents
(Codes/ Std/ Spec. / Proc.)
Acceptance Criteria
Verifying Document
Inspection Points
Sub-Con
CONTR.
RE / RTO
ITL
Pre-Activity Check







1.1
Verify method statement for piling is approval
Approval method statement
Method statement
R
R
R

1.2
Verification of Material For Driven Pile
- Supplier

Approval Construction Drawing
SUTO-ALL-C08-4-002 to 006
Approved /Accepted Material by Engineer
Inspection to the Supplier fabrication plant
Method Statement
I
W
W

1.3
Dimension of Pile
Approval Construction Drawing
SUTO-ALL-C08-4-002 to 006
As Per Project Spec. & Engineer Design / Instruction (400mm x 400mm)
Site Measurement of Pile    (Upon deliver)
I
R
R

1.4
Concrete Strength of Material (Pile)
Approval Construction Drawing
SUTO-ALL-C08-4-002 to 006
As Per Project Spec. & Engineer Design / Instruction (Grade 40MPa)
Certificate of Pile (Upon deliver)
I
W
W

1.5
Check for bench mark
Sembcorp Bench Mark.  New Bench mark(If necessary)
Confirmation of Sembcorp bench mark and Verified new datum.
ITR-QCI-001
INSPECTION AND TEST REPORT  FOR SURVEY
I
I
S
1.6
Verify pile design is approval.
Approval Construction Drawing
SUTO-ALL-C08-4-002 to 006
Approval Construction Drawing
Approval Construction Drawing
I
R
R

2.0
Driven of Pile







2.1
Notification of Driven Pile Work
-
Min. 1 day before commencement
ITR-QGI-001
REQUEST FOR INSPECTION & TEST
I
R
R
2.2
Survey of Pile Location –             Trial and Production
Approval Construction Drawing
SUTO-ALL-C08-4-002 to 006
Location Plan : Coordinate ±75mm, Elevation, Horizontal position
ITR-QCI-001
INSPECTION & TEST REPORT FOR SURVEY
I
S
S

2.3
Monitoring Dirven Pile Progess
-  Verticality of Pile
-  Depth of Installation
-  Length of Pile uses
-  Type & Weight of Hammer
-  Final Set of The Pile
-  Temporary Compression
Method of Statement
SUTO-ALL-C08-4-002 to 006
As per Project Specification.
ITR-QCI-005
SET PAPER
ITR-QCI-006
DRIVEN PILE RECORD
I
W
W

3.0
Testing







3.1
Vertification of Test Method
Approval Construction Drawing
SUTO-ALL-C08-4-002 to 006
Conforming  to requirement of specification and approve Test Method
Method Statement
I
R
R

3.2
Vertification of Pile testing Laboratory
SUTO-ALL-C08-4-002 to 006
Independent test Lab. Approved by company verify theTest & measuring Instrument calibrated
Calibration Report
Certificate
I
R
R

I
3.3
Pile Load Test / Type & Quantity
Approval Construction Drawing
SUTO-ALL-C08-4-002 to 006
As per Project Specification.
Test Report
ITR-QCI-007
Load Test Record
I
W
H
3.4
Pile Test Acceptance Criteria for Working pile
Approval Construction Drawing
SUTO-ALL-C08-4-002 to 006
As per Project Specification.
Test Report
I
R
R

3.5
Submission of test results to company
SUTO-ALL-C08-4-002 to 006
As per Project Specification.
Test Report of Lab.
I
R
R


LEGEND : ITL : Independent Testing Laboratory      I : Execution of Inspection and Test      R: Review    S : Surveillance     W : Witness    H : Hold Poin

    

 4.0    ATTACHMENTS



Attachment 1 – ITR-QGI–001 REQUEST FOR INSPECTION/TEST       

Attachment 2 – ITR-QCI–001 INSPECTION AND TEST REPORT FOR SURVEY

Attachment 3 – ITR-QCI–005 SET PAPER

Attachment 4 – ITR-QCI–006 DRIVEN PILE RECORD

Attachment 5 – ITR-QCI–007 LOAD TEST RECORD




2 comments:

  1. Wow what a great blog, i really enjoyed reading this, good luck in your work. Piling inspection

    ReplyDelete
  2. Nice Work Dear.I appreciate you .

    ReplyDelete