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Monday, 22 August 2016

Civil & Structural Piling Specifications Part 4- PILE TESTING part 1 of 3

CONTENTS                                                                                                              Page



1.
GENERAL
3
1.1
Scope
3
1.2
Related Sections
3
1.3
Standards and Regulations
3
1.4
Trade Preambles
4
1.5
Definitions
6
2.
PERFORMANCE REQUIREMENTS
8
2.1
Contractors Proposal
8
2.2
Pile Testing Requirements
8
2.3
Permissible Damage Criteria for Existing Critical Structures or Services
8
3.
EQUIPMENT
9
3.1
Calibration
9
3.2
Static Load Test
9
3.3
Osterberg Cell Load Test Equipment
9
3.4
Dynamic Load Test Equipment
10
3.5
Sonic Logging Equipment
10
3.6
Vibration Test Equipment
10
3.7
Modified Shock Test Equipment
10
3.8
Simple Shock Test Equipment
11



1.       GENERAL

Read with the General Requirements section, and all other contract documents.

1.1     Scope

This section covers the requirements for the load and integrity testing of bored and driven piles.

1.1. Load Testing

Load testing involves the testing of the capacity of a pile by the application of a vertical or horizontal load, or a combination of both. The types of load test may include:

a.     Static load test

b.     Osterberg load test c.      Lateral load test
d.     Dynamic load test

1.1. Integrity Testing

Integrity tests involve verifying the soundness of the piles, using methods including:

a.        Proof Coring

b.        Sonic Logging c.        Vibration Test
d.        Modified Shock Test e.        Simple Shock Test
Tests (b) to (e) are non-destructive method and tests (c) to (e) are classified as low strain impact test.

Testing may be carried out on preliminary piles or on working piles installed to support principally vertical loads, or horizontal loads.

1.2     Related Sections

Read this work section in conjunction with the relevant requirements of the other work sections as follows:

C1-20 Condition Survey and Monitoring

C2-50 Instrumentation and Monitoring

1.3     Standards and Regulations

1.3. Standards

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant requirements of the Standards and Codes listed below or referenced in the body of the Specification. Alternative Standards and Codes may be proposed for approval by the SO, provided it can be demonstrated that the alternative Standards and Codes comply with the requirements of the standards specified.  All Standards and Codes quoted are the current version, unless specific year references are noted.


Singapore Standards

SS 78: Part A16               Testing  Concrete.  Method  of  determination  of  compressive strength of concrete cubes

SS CP 4                           Foundations




NPQS
                                                                                                                                                                             C4-30 Bored Piling Piles


SS CP 79                         Safety management system for construction worksites

Other Standards

ASTM D1143                   Standard test method for piles under static axial compressive load
(ASTM, D1995)

BS 8008                           Guide   t safet precautions   and   procedures   fo the construction and descent of machine-bored shaft piling and other purposes.

1.3. Technical References

Refer to the following technical reference for guidance in carrying out the works:

a.        BRE Digest 251 (1995) Assessment of damage in low-rise building.

1.4     Trade Preambles

1.4. Contractors Submissions and Proposals

Engage a PE (civil) to plan, design and supervise any temporary supports and reaction foundation system necessary to enable the carrying out of the load tests.

Submit the design to SO for acceptance. All design calculations and drawings are to be endorsed by the PE.

Propose as a response plan in the event that measures taken to control ground movement and vibration do not perform satisfactorily.

1.4. Review and Endorsement of Test Results

Engage a PE (civil) with relevant experience to review the results and interpretation of all load tests conducted and endorse on all reports submitted.

1.4. Building Damage Assessment

Carry out a Building Damage Assessment on the effects of ground movement to the neighbouring properties due to the works, for the purpose of establishing suitable values for ‘Alert and Work Suspension’ levels for monitoring. Submit to SO with endorsement from a PE.

1.4. Coordination with Other Works

Co-ordinate with other contractors who may carry out other works at the same time at the site. Take into account of site access, space occupation, safety and safeguarding of adjoining properties and each others works.

1.4. Condition Survey

Where applicable, prior to and upon completion of the site works, carry out a condition survey to  adjacent  buildings  in  accordance  with  the  requirementof  section  C1-20 Condition Survey and Monitoring. Submit all records to the SO and adjacent property owners where directed.

Keep a copy of the survey report on site ready for inspection.

1.4. Instrumentation and Monitoring

Provide instrumentation to monitor the ground movement, vibration and condition of adjacent properties. Refer to Section C2-50, Clause 3.1, and the drawings for the schedule of instrumentation required. If necessary or as required by the authorities, propose and provide additional instrumentation and monitoring for records.




NPQS
                                                                                                                                                                             C4-30 Bored Piling Piles


Take cognisance of and co-ordinate with other contractors on site who may be carrying out  instrumentation  and  monitoring  workto  avoid  duplication  of  installation  and readings.

For general requirements of the instrumentation and monitoring works refer to Section
C2-50.

1.4. Upholding of Adjoining Properties

Accept responsibility for the upholding of the adjoining buildings and roads, footpaths etc., where applicable, together with the mains and services from the time of taking possession of the site through the duration of the works.

Adequately maintain roads and footpaths within and adjacent to the site and keep clear of mud and debris.

1.4. Existing Services Affected by the Works

Refer  to  Preliminaries and  conditions  of  contract  for  the  requirements  to  deal  with existing services affected by the works.

1.4. Site Protection

Protect all equipment and working area using fencing or other methods as accepted.

1.4.10 Supervision of the Works

Engage a competent and suitably experienced site engineer to the SOs acceptance, to supervise the field works.

1.4.11 Quality Control Plan

Submit and work to a quality control plan as agreed with the SO. Refer to the General
Requirements section, clause 1.4.10 for guidance.

1.4.12 Safety

Provide safety precautions to comply with all current legislation and regulations, notably:

a.        Building Control Regulations

b.        Code of Practice for Traffic Control at Work Zone

c.         Factories   (Building   Operations   and   Works   o Engineerin Construction) Regulations

d.        Factories Act

e.        SS CP 79 Safety management system for construction worksites

f.         For works within LTA Railway Protection Zone, ensure the works comply fully with Code of Practice for Railway Protection.

Additionally, comply also with the following:

a.        BRE Digest 251 (1995) Assessment of damage in low rise building

b.        BS 8008: Guide to safety precautions and procedures for the construction and descent of machine-bored shaft for piling and other purposes

1.4.12.1 Marking of Bores

Ensure that when the pile head is unattended the bore is clearly marked and fenced off at all times.

1.5      Definitions

1.5.1       Allowable Load                    The load which may be safely applied to a pile after taking into account its ultimate bearing




NPQS
                                                                                                                                                                             C4-30 Bored Piling Piles



capacity,  negative  skin  friction,  pile  spacing,
overall bearing capacity of the ground below and allowable settlement.
1.5.2       Compression Pile
A pile designed to resist compressive axial force, which would cause it to penetrate further into the ground.
1.5.3       Constant Rate of Uplift
(CRU) Test
A test in which the pile is extracted from its position as installed in the soil at a constant
speed while the force applied at the top of the pile to maintain the rate of uplift is continuously
measured.  The  force/uplift  relationship obtained does not represent an equilibrium condition between the extractive force and the
uplift.
1.5.4       Kentledge
The dead weight structure used in a loading
test.
1.5.5       Maintained Load Test
A loading test in which each increment of load
is held constant either for a defined period of time or until the rate of movement (settlement or uplift) falls to a specified value.
1.5.6       Modified Shock Testing
(MST)
The computation of the mechanical admittance
of a pile as a function of frequency by Fourier transform of the signal received by a velocity transducer following a single hammer blow to the head of the pile.
1.5.7       Preliminary Test Pile
A pile installed before the commencement of
the main piling works or specific part of the works for the purpose of establishing the suitability of the chosen type of pile and for confirming its design, dimensions, bearing capacity and  installation method.  Preliminary piles are not expected to be incorporated into the  permanent  works  unless  otherwise directed.
1.5.8       Proof Coring
Coring of the pile shaft from the top of the pile.
1.5.9       Working Test Load
A load applied to a selected working pile to confirm that it is suitable for the load at the
settlement   specified.   A   working   test   load should not normally exceed 200% of the specified working load on a pile.
1.5.10     Reaction System
An arrangement of kentledge, piles, anchors or rafts that provides a resistance against which
the pile is tested.
1.5.11     Raking Pile
A pile installed at an inclination to the vertical.
1.5.12     Simple Shock Test (SST)
The measurement of the frequency response of a pile to a single hammer blow.
1.5.13     Sonic Coring
Coring  through  the  tube  provided  for  sonic logging.
1.5.14     Sonic Logging
The measurement of the travel time of sound wave from an emitter to a receiver through the
concrete of a pile. The emitter and the receiver are to be at the same level generally.
1.5.15     Tension Pile
A  pile  designed  to  resist  tensile  axial  force,




NPQS
                                                                                                                                                                             C4-30 Bored Piling Piles



which would cause it to be extracted from the
ground.
1.5.16     Test Pile
Any pile to which a test is to be applied.
1.5.17     Ultimate               Bearing
Capacity
The  load  at  which  both  the  skin  and  end bearing  resistance  of  the  soil  become  fully
mobilised, or when a total movement of the pile base equal to 10% of the base diameter has occurred.
1.5.18     Vibration Testing
The     measurement     of     the     mechanical admittance of a pile as a function of frequency,
by monitoring the vertical velocity of the pile while it is being excited in the same direction
by  a  constant  force  vibrator  being  driven  at variable frequency between 20 and5000 Hz.
1.5.19     Specified Working Load
The service load which the pile is designed to carry.
1.5.20     Working Pile
One of the piles forming the foundation of a structure.


2.       PERFORMANCE REQUIREMENTS

2.1     Contractor’s Proposal

When carrying out proposal for temporary supports and reaction systems in clause 1.4.1, ensure that the size, length and number of the piles or anchors, or the area of the rafts, are adequate to transmit the maximum test load to the ground in a safe manner without excessive movement or influence on the test pile.

Comply with SS CP4 and other regulations and authority requirements in the design of the foundation for the works.

2.2      Pile Testing Requirements

2.2. Loading Tests

Plan for and ensure that all load testing are able to verify the loading capacities of the piles for up to 3 times working load for preliminary test piles, and 2 times working load for working piles.

Preliminary pile load tests shall be carried out and completed to the satisfaction of the SO and meet the specified requirements prior to the commencement of the actual permanent piling works.

2.2. Integrity Tests

Plan for and ensure that all integrity tests are able to provide sufficient data to verify the soundness of the installed piles in comparison with specified requirements.

2.3      Permissible Damage Criteria for Existing Critical Structure or Services

Based on the results of the damage assessment as set out in Clause 1.4.3, propose the allowable ground settlement and vibration limits due to the works taking into account the vulnerability and sensitivity of the adjacent properties.

State the values for alert and work suspension levels in the submission in accordance with the requirements of Building Control Act [Section 7(2)] Annex (BE/CP/5).

Notwithstanding the above, ensure that the ground movements and vibrations generated by the works comply with the following if more stringent:

Generally comply with the requirements of BS 5228 Part 1.

The vibration generated by the works in MRT structures not to exceed a peak particle velocity of 15mm/s.

Unless otherwise directed, refer to Section C2-50, Clause 4.2.2 for general restrictions on ground movements and vibration limits for adjacent structures where relevant.

3.        EQUIPMENT

3.1      Calibration

Ensure all testing equipment and gauges used for pile load tests or integrity tests are calibrated before and after each test by SAC-SINGLAS accredited laboratory.

Altest  equipments are to be calibrated at  a maximum  of  six months  interval  and calibrations are to remain valid for 2 months at the time of being used for the tests.

3.2      Static Load Test

3.2. Equipment for Applying Load

The equipment used for applying load is to consist of one or more hydraulic rams or jacks.

Check that the total capacity of the jacks is at least equal to the required maximum load. The jack or jacks are to be arranged in conjunction with the reaction system to deliver an axial load to the test pile.

The complete system is to be capable of transferring the maximum load required for the test.

Where kentledge is used, construct the foundations for the kentledge and any cribwork, beams or other supporting structures in such a manner that there will be no differential settlement, bending or deflection of an amount that constitutes a hazard to safety or impairs the efficiency of the operation. Adequately bond, tie or otherwise hold together the kentledge to prevent it from falling apart, or becoming unstable because of deflection of the supports.

Check that the weight of kentledge is greater than the maximum test load and if the weight is estimated from the density and volume of the constituent materials, allow an adequate factor of safety against error.

3.2. Load Measuring Device

The load measuring device may consist of  a proving  ring, load measuring  column, pressure cell or other appropriate system. Use spherical seating in conjunction with any devices that are sensitive to eccentric loading; take suitable care to avoid any risk of buckling. Load measuring devices and jacks are to be short in axial length in order to achieve the best possible stability; pay attention to details in order to ensure that axial loading is maintained.

3.3      Osterberg Cell Load Test Equipment

The equipment is to consist of the following items:

a.        Osterberg cell (s)

b.        Hydraulics lines and fittings c.        Telltales devices
d.        Pressure source and gauge

e.        Linear vibrating displacement transducers (LVWDTs)

f.         Vibrating wire strain gauges (VWSGs)

g.        Reference beam and digital dial gauges h.        Data Logger
i.          Air driven or hand operated hydraulic pump

3.4      Dynamic Load Test Equipment

The equipment is to consist of the following items: a.        A hammer of mass (depending on pile size) b.        A pair of strain gauges/transducers
c.        A pair of accelerometer d.        A Pile Driving Analyzer
3.5      Sonic Logging Equipment

The equipment is to consist of the following items:

a.        A piezoelectric emitter

b.        A piezoelectric receiver and amplifier
c.         A drum holding two cables for supply and receipt of signals and with sufficient strength to support the emitter and receiver, with enough capacity to accommodate the cable required to reach the base of any pile to be tested and calibrated in such a way that there is a measure of the position of the probes within the depth of the pile, accurate to ±20 mm.
d.        Signal conditioning equipment e.        A storage oscilloscope
f.         A "Polaroid" camera mounted on the oscilloscope.

Where necessary, Provide means to centralise the probes within the tubes, so that variation in the separation of the emitter and receiver resulting from clearance between the probes and the tubes does not occur.

3.6      Vibration Test Equipment

The Vibration Test equipment is to consist of the following items:

a.        An electrodynamics vibrator unit with an operating frequency range from about
20Hz to about 2000 Hz.

b.        A signal generator c.        A force amplifier
d.        A velocity transducer e.        A frequency analyser f.         An X-Y plotter
3.7      Modified Shock Test Equipment

The equipment is to consist of the following items:

a.        A load cell capable of measuring a transient force of up to 100kN. b.        A hammer of mass approximately 2 kg.
c.        A velocity transducer.

d.        A storage oscilloscope.

e.        Signal conditioning equipment including a microprocessor programmed to carry out a fast Fourier transform on the input signal.

3.8      Simple Shock Test Equipment

The equipment is to consist of the following items:

a.        A hammer of mass approximately 2 kg fitted with an electrical triggering device b.        A velocity transducer
c.        Signal conditioning equipment including an amplifier and filters d.        A storage oscilloscope





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