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Monday 15 August 2016

DRIVEN PILING: Civil & Structural Piling Specifications- National Productivity and Quality Specifications


National Productivity and Quality Specifications (NPQS)







C4-20 Driven Piling




NPQS
                                                                                                                                                                                     C4-20 Driven Piling




CONTENTS                                                                                                              Page


1.
GENERAL
3
1.1
Scope
3
1.2
Related Sections
3
1.3
Standards and Regulations
3
1.4
Trade Preambles
4
1.5
Definitions
8
2.
PERFORMANCE REQUIREMENTS
8
2.1
Requirements for Design Verification
8
2.2
Performance Criteria for Piles Under Test
8
2.3
Driving Requirement
9
2.4
Permissible Damage Criteria for Existing Critical Structures or Services
9
2.5
Noise Nuisance
10
3.
MATERIALS
11
3.1
Pile Sections and Pile Dimensions
11
3.2
Precast Reinforced Concrete Piles Including Spun Piles
11
3.3
Steel Piles
12
3.4
Treated Timber Piles
13
3.5
Proprietary Micropiles
15
3.6
Pile Shoes and Toes
15
4.
WORKMANSHIP
16
4.1
Fabrication of Piles: Concrete Piles
16
4.2
Fabrication of Piles: Steel Piles
16
4.3
Handling and Pitching of Driven Piles
17
4.4
Installation and Driving
18
4.5
Welding
21
4.6
Damaged Piles
21
4.7
Tolerances
21
4.8
Pile Heads
21
4.9
Non-Performance of Working Piles
22
4.10
Noise and Disturbance
22
5.
VERIFICATION AND SUBMISSIONS
23
5.1
Submissions
23
5.2
Inspection and Test Certificates
24
5.3
Tests
25
5.4
Pile Testing
25
5.5
Records
26




NPQS
                                                                                                                                                                                     C4-20 Driven Piling


 1.       GENERAL

Read with the General Requirements section, and all other contract documents.

1.1     Scope

This section covers the requirements for the construction of driven piles, including the use of the following pile types:

a.     Precast Concrete Driven Piles
b.     Precast Prestressed Spun Piles

1.2     Related Sections

Read this work section in conjunction with the relevant requirements of the other work sections as follows:

C1-20          Condition Survey and Monitoring

C2-10          Site Investigation

C2-50          Instrumentation and Monitoring

C4-30          Pile Testing

C3-10          Concrete Construction Generally

C3-20          Reinforcement

C3-60          Precast Concrete Works

C5-10          Structural Steelwork

C5-20          Protective Works for Structural Steelwork

C8-10          Structural Timberwork

1.3     Standards and Regulations

1.3.1        Standards

Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant requirements of the Standards and Codes listed below or referenced in the body of the Specification. Alternative Standards and Codes may be proposed for approval by the SO, provided it can be demonstrated that the alternative Standards and Codes comply with the requirements of the standards specified. All Standards and Codes quoted are the current version, unless specific year references are noted.

Singapore Standards

SS 72                        Treatment of timber and plywood with copper/chrome/arsenic wood preservatives

SS 187                      Qualification test for manual metal-arc welders

SS CP 1                    The use of timber in building construction

SS CP 4: 2003          Code of Practice for Foundations



NPQS
                                                                                                                                                                                     C4-20 Driven Piling


SS CP 7                    Structural use of timber

SS CP 65: Part 1      Structural use of concrete - Design and Construction SS CP 79                  Safety management system for construction worksites Other Standards
API 5L                       Line pipe

BS 1560-3.2             Circular flanges for pipes, valves and fittings (class designated).
Steel, cast iron and copper alloy flanges.  Specification for cast iron flanges

BS 3100                    Specification for steel casting for general engineering purposes

BS EN 1011              Welding- Recommendation for welding of metallic materials

BS 6265                    Specification for steel butt-welding pipe fitting for the petroleum industry. Wrought and cast austenitic chromium nickel steel fittings

BS 7079                    Preparation  of  steel  substrate  before  application  of  paints  and related products - tests for the assessment of surface cleanliness

BS 8004                    Code of practice for foundations

BS 8008                    Guide to safety precautions and procedures for the construction and descent of machine-bored shafts for piling and other purposes

BS EN 10025            Hot rolled products of non-alloy structural steels-Technical delivery condition

BS EN 10113            Hot rolled products in weldable fine grain structural steel

BS PD 5500              Specification for unfired fusion welded pressure vessels Building
Control Regulations 1990

SIS 05 59 00             Swedish  Standard.  Pictorial  surface  preparation  standards  for painting steel surfaces

In the event that the Standards or Codes are revised or superseded, refer to the latest edition or the appropriate substitution for the relevant subjects.

1.3.2        Technical References

Refer to the following technical reference for guidance in carrying out the works:

a.        BRE Digest 251 (1995) Assessment of damage in low-rise building.

1.4     Trade Preambles

1.4.1        Design Verification

The piling design and details of the project are shown in the drawings. Based on the information, engage suitably qualified personnel to carry out:

a.     Design verification checks based on actual ground conditions to determine the required length of each pile and ensure that the specified working load and settlement criteria of the piles are achieved.



NPQS
                                                                                                                                                                                     C4-20 Driven Piling

b.     Proposals to amend the design including compensating piles as necessary in the event that for any reasons the installed piles do not perform as design intended.

c.      Proposals to amend the pilecap design of the building in the event that the piles are installed out of the permitted construction tolerance.

d.     Proposals as a response plan in the event that measures taken to control ground movement and vibration do not perform satisfactorily.

Take into account of the design requirements as set out in Clause 2 below.

Submit the design to the SO for acceptance. Design proposals in (b) and (c) are to be endorsed by a Singapore Professional Engineer – PE (Civil).

1.4.2        Contractors Proposals

1.4.2.1     Proposals on Driving Equipment

Propose  for  SOs  acceptance,  suitable  driving  equipment  for  the  works.  Take  into account of the suitability, efficiency and energy of the driving equipment.

Submit calculations on proposed piles set and rebound control for SOs acceptance.

1.4.3        Building Damage Assessment

Carry out a Building Damage Assessment on the effects of ground movement to the neighbouring properties due to the works, for the purpose of establishing suitable values for ‘Alert and Work Suspension’ levels for monitoring. Submit to SO with endorsement from a PE (Civil).

1.4.4        Coordination with Other Works

Co-ordinate with other contractors who may carry out other works at the same time at the site. Take into account of site access, space occupation, safety and safeguarding of adjacent properties and each others works.

1.4.5        Condition Survey

Where applicable, prior to and upon completion of the site works, carry out a condition survey to adjacent buildings in accordance with the requirements of Section C1-20 Condition Survey and Monitoring. Submit all records to the SO and adjacent property owners where directed.

Keep a copy of the survey report on site ready for inspection.

1.4.6        Instrumentation and Monitoring

Provide instrumentation to monitor the ground movement, vibration and condition of adjacent  properties.  Refer  to  Section  C2-50,  clause  3.1,  and  the  drawingfor  the schedule of instrumentation required. If necessary or as required by the authorities, propose and provide additional instrumentation and monitoring for records.

Take cognisance of and co-ordinate with other contractors on site who may be carrying out  instrumentation  and  monitoring  workto  avoid  duplication  of  installation  and readings.
For general requirements of the instrumentation and monitoring works refer to Section
C2-50.

1.4.7        Upholding of Adjoining Properties



NPQS
                                                                                                                                                                                     C4-20 Driven Piling


Accept responsibility for the upholding of the adjoining buildings and roads, footpaths etc., where applicable, together with the mains and services from the time of taking possession of the site through the duration of the works.

Adequately maintain roads and footpaths within and adjacent to the site and keep clear of mud and debris.

1.4.8        Verification of Site Information

1.4.8.1     Site Surveys

Verify  and  be  satisfied  that  the  information  given  in  the  existing  site  survey  plans provided are accurate. If necessary, engage a registered Surveyor to carry out additional site survey before commencing any work.

1.4.8.2     Additional Site Investigations

Carry out additional ground investigation where additional information is needed for the works or when directed by the SO. Carry out the works in compliance with Section C2-10 Site Investigation.

Carry out the boreholes progressively prior to commencement of the works in areas according to the contractors construction programme. On completion of drilling, backfill the boreholes with a suitable bentonite / cement mix.

Submit the location and schedule for the boreholes to SOs acceptance prior to carrying out the works. On completion, prepare the site investigation report and submit to the SO for acceptance.

1.4.9        Existing Services Affected by the Works

Refer  to  Preliminaries and  conditions  of  contract  for  the  requirements  to  deal  with existing at grade and underground services affected by the works.

1.4.10      Site Protection

Protect all equipment and working area using fencing or other methods as accepted.

1.4.11      Obstructions

If  any obstructions  such  as  existing  fences,  structuresfootings,  boulders,  concrete blocks, pipes, drains, driveways or ramp are encountered during excavation, submit proposals for their removal for the SO's acceptance.

1.4.12      Supervision of the Works

Engage a competent and suitably experienced site engineer to the SOs acceptance, to supervise the field works.

1.4.13      Welders’ Qualifications

Engage only welders who are qualified in the accepted welding procedure in accordance with SS 187 and have a proven record over the previous six months, or who have attained an equivalent standard, on the Works. Provide copies of certificates relating to welders' tests to the SO on request.


NPQS
                                                                                                                                                                                     C4-20 Driven Piling

1.4.14      Quality Control Plan

Submit and work to a quality control plan as agreed with the SO. Refer to the General
Requirements section, clause 1.4.10 for guidance.

1.4.15      Safety

Provide safety precautions to comply with all current legislation and regulations, notably:

a.     Building Control Regulations

b.     Code of Practice for Traffic Control at Work Zone

c.      Factories   (Building   Operations   and   Work of   Engineering   Construction) Regulations

d.     Factories Act

e.     SS CP 79 Safety management system for construction worksites

f.      For works within LTA Railway Protection Zone, ensure the works comply fully with
Code of Practice for Railway Protection

Additionally, comply also with the following:

a.     BRE Digest 251 (1995) Assessment of damage in low rise building

b.     BS 8008: Guide to safety precautions and procedures for the construction and descent of machine-bored shaft for piling and other purposes

1.4.16      As-Built Pile Surveys

Employ a Licensed Surveyor who is to be responsible for surveying pile locations and eccentricities and submit the As-Built survey to the SO in format as directed within 14 days after the piles have been trimmed to the cut-off level.



1.5      Definitions

a.         Pile Coating     The term coatingincludes the primer and the numbers of other coats specified.



NPQS
                                                                                                                                                                                     C4-20 Driven Piling

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